- Title
- Improving the exhaust pigment dyeing of cotton garments
- Creator
- Harilal, Shantha
- Subject
- Dyes and dyeing -- Textile fibers
- Subject
- Dyes and dyeing -- Chemistry Textile fabrics -- Coloring Textile fabrics Cotton -- Coloring
- Date Issued
- 2018
- Date
- 2018
- Type
- Thesis
- Type
- Masters
- Type
- MSc
- Identifier
- http://hdl.handle.net/10948/22231
- Identifier
- vital:29895
- Description
- Due to the rapid changes in fashion trends, garment dyeing is gaining popularity because of its quick response time and reduced costs, especially when dyeing with pigments. However, a drawback of pigment dyeing of cotton garments is the problem of unlevel dyeing and poor wet fastness, together with the high amount of staining of the dyeing equipment. This research has focused on investigating the effects of varying dyeing parameters on the colour strength and fastness of exhaust pigment dyed cotton garments, with the ultimate aim to improve colour strength, wet rub fastness and wash fastness; as well as try to reduce the amount of staining of the equipment, and in so doing reducing production and effluent treatment costs. The research was undertaken at a textile company, Spectrum Textiles (Pty) Ltd, which has been experiencing problems with poor wet fastness, unlevel dyeing and high staining of equipment for both knitted and woven cotton garments. Trials on knitted and woven garments were carried out in which the effects of the concentrations of the cationising agent, pigment and binder/fixer, on colour strength and dye fastness were investigated, as was also the effects of temperature, pH, material-to-liquor ratio and process route. The dyed fabrics were analysed in terms of colour strength, wash fastness and wet and dry rub fastness. It was found that, in general, increasing the amount of cationising agent, pigment, binder/fixer, pH, temperature and material-to-liquor ratio decreased the colour strength (K/S), with applying the binder/fixer prior to pigmenting mostly producing a higher K/S than when applying the binder/fixer after pigmenting. Furthermore, the use of a fixer achieved higher K/S values than when the binder was used. By the selection of the correct chemical levels and dyeing conditions, level pigment dyeing of cotton garments, with high colour strength, was achieved with Grey Scale ratings of 4 or higher for all the fastness criteria. A single optimum dyeing combination, which produced a high K/S and a Grey Scale rating of 4 or higher for wash fastness and wet and dry rub fastness, was derived.
- Format
- xviii, 247 leaves
- Format
- Publisher
- Nelson Mandela University
- Publisher
- Faculty of Science
- Language
- English
- Rights
- Nelson Mandela University
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